Using some of the best Save Phace welding helmets was a fun task. The reason why, is their awesome designs and their wide variety, the availability to customize any Save Phace helmet exactly the way you want it, and their high protection levels.
Our top recommendation regarding Save Phace welding helmets, is the Save Phace Gen-Y. It a highly functional helmet, with a very fast auto darkening filter response, large viewing area and a variety of unique designs and graphics to choose from.
Save Phace welding helmets are designed to combine fan with protection and safety. This is why you are not only able to choose some of the most carefully built helmets in the market, but also make them fit your own personality and character.
Best Save Phace Welding Helmets
Whether you need a completely professional-looking welding helmet, or an eye-catching one with a fancy design, Save Phace helmets are the right choice for you. In the list below, we have reviewed 5 of the best Save Phace welding helmets to make your choice even easier:
1 – Save Phace Gen-Y
- World's 1ST welding helmet with an adjustable ADF...
- Ear to ear vision
- World's 2Nd largest viewing area (23 square...
- Weighs less than 24 oz
- The lightest welding helmet in the world
The Save Phace Gen-Y is a welding helmet designed for all types of processes, including the air carbon arc cutting. It is a highly protective headgear, and my personal favorite when it comes to high voltage or high current processes which require the best protection possible.
It is the ideal welding helmet for sensitive eyes, as it has a perfectly functioning auto darkening filter with a very low response time and a shade range of 9 to 13. The particular shade range is more than sufficient for most processes in the welding field.
Light sensitivity and delay controls are placed on the helmet to help the cutter make his personal adjustments for more precision and convenience. The lens is as clear as it gets, and the visibility of the helmet is amazing, even for very dark places.
Regarding comfort, the particular welding helmet is very lightweight and wears comfortably on the head. It stays in place no matter the working position, and protects the neck as well as the head effectively. For more information about the Save Phace Gen-Y, visit Amazon.
2 – Save Phace Gen-X
- 180 Degree ADF holder lens (shade #10)
- High quality ADF fixed shade 3/10 with a 2 year...
- World's 2Nd largest viewing area (23 square...
- 9 point high quality adjustable halo headgear with...
- Awesome helmet bag
The Save Phace Gen-X, is a high functioning auto darkening welding helmet by the Save Phace Company. It is highly recommended for air carbon arc cutting, due to its awesome visibility that the lens has to offer, along with the large viewing area.
The Save Phace Gen-X has efficient arc sensors, which are responsible for the low response time of the auto darkening filter of the lens. This fact, makes the welding helmet very protective for the eyes of the cutter, as well as a means to enhance his visibility under difficult occasions.
Once again, it has an amazing design and it utilizes lithium batteries which last up to 3000 hours of functionality. There are sensitivity and delay controls available if you want to adjust the helmet to your own preferences, and the automatic on/off features guarantees safety for the eyes of the user.
There are three modes available by the welding helmet, the weld mode, cut mode and grind mode. This makes it a suitable helmet for all types of processes, in this case the cutting process too. If you want more info about the features and specifications of the Save Phace Gen-X, check them here.
3 – Save Phace 40-Vizl2
- World's largest viewing area of over 40 sq. Inches
- World's 1ST and only 4"x4" ADF integrated into a...
- World's fastest Protective lens change system
- New articulating multi point adjustabe halo...
- Cheater lens compatible
The Save Phace 40-Vizl2 is a fascinating welding helmet both for beginners and professionals. It works great when it comes to industrial welding, and it is the ideal protective helmet for air carbon arc cutting processes that require extra caution.
As far as positioning is concerned, the helmet stays in place no matter what, and the headbands guarantee that it will fit tightly on your head without having to reposition it. It sits comfortably, and it works great for long hour projects that require wearing the helmet for long periods of time.
The visibility of the particular welding helmet is great, and this is the main reason why I suggest it for cutters that are into air carbon arc welding. The high quality lens along with the 180 degree view (one of the largest in the market) are responsible for great specifications of the Save Phace 40-Vizl2, which you can find here.
4 – Save Phace Elementary
- 180 Degree ADF holder lens (shade #10)
- World's 2Nd largest viewing area (23 sq. In)
- Made from high heat, high impact nylon
- Weighs less than 24 oz
- The lightest welding helmet in the world
The Save Phace Elementary is another great welding helmet for processes like cutting and grinding. Save Phace is a trustworthy manufacturer, and the majority of the helmet models designed by them guarantee effectiveness as far as air carbon arc cutting is concerned.
It has a great design, very sturdy structure, which is made of high quality material in order to avoid minor damages even after long hours of cutting. It utilizes batteries, and their longevity is sufficient for bigger projects than usual.
The optical clarity of this welding helmets is amazing. It has a great, crispy clear lens and the viewing area is large enough to monitor you projects and have the required visibility of the working environment around you while working. For more info about the Save Phace Elementary, check here.
5 – Save Phace Imposter
- World's 1ST welding helmet with an adjustable ADF...
- Ear to ear vision
- World's 2Nd largest viewing area (23 square...
- Weighs less than 24 oz
- The lightest welding helmet in the world
For cutters on a limited budget, the Save Phace Imposter is the ideal solution if you have less than $200 to dispose. It is a very affordable, perfect for cutting helmet that can be easily compared to other welding helmet of higher prices.
What is more, it has a grind mode which is especially helpful if you are grinding or cutting metals. It is a very lightweight welding helmet which wears comfortably on the head and stays in place, even when working for inconvenient positions.
The helmet has a battery indicator, and it utilizes both solar power and lithium batteries for maximum functionality. Its solid structure guarantees face protection under rough circumstances. For more information about the price and specifications of the Save Phace Imposter, check it out on Amazon.
Why test a Save Phace welding helmet?
Being able to test the quality of a welding helmet is a necessary skill for every welder, professional or not. Testing the quality of a Save Phace helmet, either auto darkening or passive, ensures that you are preparing yourself appropriately to avoid all harms and dangers that may occur during the welding process.
Every type of headgear is designed and constructed in order to keep the user safe under dangerous circumstances. Whether you use a welding helmet for your work, or even welding is your hobby, you must always make sure that the helmet you use to protect your head and face work perfectly well.
Modern helmets, especially auto darkening welding helmets have evolved in amazing ways the last decades. Manufacturers have invested in making them sturdier and more comfortable, so that they make the job of the welder as easy as possible.
9 smart tips on testing the quality of your welding helmet
Although Save Phace welding helmet models are guaranteed to keep you safe, you should always run your own tests to confirm that the helmet you chose works properly. Below, we have 9 smart tips on how to achieve this. Let’s find out:
1 – Learn how welding helmets work
Passive welding helmets. This type of welding helmets was used by welders since the beginning of welding. They are the most affordable type of helmet for welding in the market.
In order to use passive welding helmets like the Save Phace Gen-Y, you need to flip the helmet down before striking the arc, and you need to learn how to hold the torch in the right position so that you can start welding. They usually come with a shade 10 lens.
Auto darkening welding helmet. The second type of welding helmets, which is the one commonly used nowadays, is the most convenient for the modern welder. Regarding auto darkening helmets like the Save Phace Gen-X, the lens automatically adjusts to darker shades (usually 9 to 13) instantly after the welder strikes the arc.
They improve the workflow, as you don’t need to remove them in order to check your project, and the shades go down to brighter, lower levels (usually 3 to 4) as soon as the arc goes of. They are much easier to use, and they cost a bit more than passive welding helmets.
2 – The power source
Before purchasing a welding helmet, you need to make sure that its power source is suitable for your needs. There are various welding helmet models in the market that are powered through different power sources.
Auto darkening helmets can be powered with non-replaceable batteries or manually replaceable batteries. In the second case, you need to learn how to change the batteries of your welding helmet. Both types described are able to use the assistance of solar power.
Using welding helmets that use the assistance of solar power will appear to be extremely helpful if you work outdoors, with projects that take place under the sun. This way you are going to have no worries about the batteries going off, or that the welding helmet won’t function properly.
On the other hand, batteries are a requirement in case you have to work indoors. For such welding projects, batteries are a must as a power source for the functionality of your welding helmet. Non-replaceable batteries are going to last around 7 years, which the average most manufacturers have to offer.
In order to enhance the longevity of your auto darkening welding helmet, I would recommend that you consider purchasing a helmet with replaceable batteries. Not only you can change them at any given moment with fresher ones, but the panel gives you the ability to start working instantly on your welding projects.
Auto darkening welding helmets with replaceable batteries will be more convenient and time saving, especially if you are a beginner welder. One of my top picks is the Save Phace 40-Vizl2, which you can find on Amazon.
3 – The weight of the helmet
If you are concerned about what type of convenience a welding helmet is able to provide, one of the most important things you need to consider is its weight. Light weight helmets are far more comfortable than heavy ones for a number of reasons:
First of all, they are way less tiring. You have to think about the position of your neck and head during the welding. If the helmet is unable to provide stability to your head (being too heavy to wear), then it is going to press it and make you feel like carrying a burden on your shoulders.
When you are about to purchase a welding mask, make a case of lifting it with your hands and wearing it on your head to see if it fits well, and whether you are comfortable with its weight or not.
I suggest that you try the Save Phace Elementary, which is one of the most comfortable and lightweight auto darkening welding helmets I have personally used.
What is more, a lightweight helmet is going to help you operate it better, because you will be able to handle its weight properly. It can enhance your flexibility, and your ability to move around the place more comfortably when working.
4 – Viewing area
Another important factor when it comes to testing your welding helmet, is the viewing area it offers to the welder. The viewing area is responsible for the clear visibility of the user during welding, and it will determine whether or not you are able to see clear while working.
Every person that is about to buy a welding helmet, should wear and test the welding helmet before his takes a decision. You need to be sure that the viewing area of the helmet you chose suits you, and that you have a clear view of the environment and your surroundings when wearing it.
Welding helmets with larger viewing areas are recommended for people with larger heads or issues with their vision. One great auto darkening helmet that I have come across, is the Save Phace Gen-Y, which you can find here.
Investing in a large viewing area is essential if you want to ensure that you work on your projects properly. Although they are not recommended if you need to work in very tight spaces, they are extremely convenient when working outdoors or in large facilities.
5 – Adjustable shade lens
When you start welding, you will find out that there are various types of welding processes such as, TIG, MIG or stick welding, which you are going to use in order to weld different materials, such as metals, steel, aluminum or stainless steel.
All those different material require different types of welding processes, along with various amperage ranges. For instance, thicker pieces of metal are going to require higher amperages such as 200 amps, so that you can penetrate their surface properly.
What you need for these different processes, is an auto darkening welding helmet with adjustable shade lens. When the lens of your helmet has adjustable shades, it means that it can adjust its filter to various levels of brightness like for instance the lens of the Save Phace Gen-X.
You need to be able to adjust the shade of your lens according to the brightness of the arc, so that you can protect your eyes effectively. What is more, adjustable shades ensure that the welder has the best visibility possible through his welding helmet, so that he can inspect every detail of his projects.
The controls that adjust the shades of you welding helmet, are usually found in the inside parts of the helmet. You can use them to manually adjust the shade change ranges, usually starting from 9 and going up to 13 for brighter arcs and more sensitive eyes.
6 – Sensitivity controls
Sensitivity controls are an essential feature for every auto darkening welding helmet, because they give the user the ability to adjust the filtering of the lens. This way, you are making sure that the lens is not affected by unwanted sources of light, except the brightness of the arc.
For instance, if you work indoors there is a high possibility that there are going to be sealing lights. These lights might interfere, and cause your lens to change automatically into darker shades in order to protect your eyes.
If you want to avoid such misuses of your lens, you need to control the sensitivity of the welding helmet, and adjust it accordingly. Taking the time to manually adjust the sensitivity of the lens, ensures better workflow and fewer distractions during work.
7 – Delay controls
Being able to set the delay is another powerful feature that most auto darkening welding helmet models like the Save Phace Gen-Y have. They allow the user to adjust the time that it takes the lens to change shades, so that you can avoid harming your vision.
Raising the delay sensitivity, will be very useful in cases that you are unable to stop starring at the red weld. Such adjustments, will keep your eyes protected at all times, and will help you inspect safely your work.
Sudden flashing is another thing that delay controls are able to prevent. For example, if an unexpected flash of light gets in your way when your arc is inactive, the sensitivity sensors will be able to spot it much easier and change into darker shades.
Testing the delay controls of the welding helmet of your choice, is a critical factor. It will help you decide whether the time delay is sufficient enough for the type of welding process you use, and it will enhance your safety.
8 – Prefer an auto darkening welding helmet
This tips is mostly for beginners and inexperienced welders. Quality auto darkening welding helmets will help you learn faster and keep yourself safe while learning. Here are three excellent auto darkening welding helmets for you to check out:
Compared to passive welding helmets, auto darkening ones help you get the job done much faster and more efficiently. This happens because the shades change automatically every time you strike the arc, so that you don’t have to remove the helmet every time you want to inspect your work.
What is more, they are much safer for beginners. They keep your eyes and face protected during the entire welding process, and you are not required to do a single thing. You just need to wear the gear on your head and focus on your work.
Even experienced welders make mistakes when they use passive welding helmets, because they require your absolute attention at all times. Auto darkening welding helmets are recommended for more safety and boost your productivity.
9 – Make sure it meets the safety standards
Being up-to-date with the latest National Safety Standards is essential if you want to be familiar with the evolvement of the welding helmet industry. You need to take them seriously, no matter how complicated they may seem.
According to the latest updates of the safety standards, all manufacturers must clearly indicate the specifications of each welding helmet model they create. Such specifications, are the sensitivity controls, the shade settings and the materials from which the helmets are made of, as advertised.
This way, their customers (welders) are constantly kept informed, and it gets much easier for them to decide which welding helmets are suitable for the needs of specific welding projects they work on.
The safety standards require heavy testing of the welding helmets, such as impact testing or the appropriate UV and IR filtering of the lens according to the shade applied. All these standards are obligatory for all welding helmets, to ensure that the welder stays protected and safe.
As you can see, testing the quality of a welding helmet before buying it is more than a suggestion, it is a necessity. Using the tips provided in this article, you are going to make sure that the welding helmet you are about to purchase fits the needs of your projects, and that it is able to protect you.
Save Phace helmets for Air Carbon Arc Cutting
The procedure which use in order to cut metal pieces using the heat of carbon arc is called air carbon arc cutting. It is a highly effective process, utilized by many industries for major commercial structures, and smaller applications which are part of bigger projects.
During the particular procedure, we use large amount of compressed air in order to clean various surfaces from molten metal, which was either used to join them or to shield them during the construction.
Among the necessary equipment for CAC, is the welding helmet which keeps the user protect and safe during the process. During the air carbon arc cutting, there are flames produced, sparks and debris that jump around the area. Save Phace welding helmets are ideal for keeping you safe under these circumstances.
These are the main reason why the worker has to stay safe, and use a high quality welding helmet to protect his face at all times. In this article, we provide useful information about the air carbon arc cutting process, and recommend 5 of the best welding helmets for the job.
Air arc gouging equipment
The most common equipment used for air carbon arc cutting, is the same equipment used for most welding processes. During CAC, the worker can use constant voltage which is sufficient for the job, and no specialization is needed in order to use the equipment.
That said, in case we need to use a CV power source, keep in mind that must be cautious and prepare accordingly in order to operate it properly. This is because the operations must take place within the limits of the rated output of its current. In addition to this, we need to monitor and take care of the duty cycle.
Although the main equipment for CAC are the torch and the power source, for certain application we might need other current power sources which have more usual drooping specifications. It depends on the project and the preference of the worker.
As far as electrodes are concerned, for air carbon arc cutting we need AC type electrode. The reason why, is because large-sized carbon electrodes require big power sources which can utilize high current, so that it can be used effectively.
Air carbon arc cutting torch
For the CAC torch, more than one air holds are used in order to hold the electrode. Particularly, the electrode is held in a swivel head, and the air jet work with the electrode no matter what the angle of the torch. This is very convenient for the workers, as they do not have to compromise with certain positions or techniques.
Two head torches are also used for air carbon arc cutting. This way, we can have air jets on the two sides of the electrode and achieve more effective results when it comes to pad removal or washing the pad. The type of torch depends on the specific needs of the project.
For CAC, workers use air to cool down the torch in most occasions. However, when high current machines are used, the torch temperatures are way higher. In these occasions, we need to use water to cool the torch down more drastically.
The basics of the air cutting process
In order to initiate the arc cutting process, we need to activate the arc the air supply simultaneously. The electrode must follow the course of the travel.
The depth of the groove, which is different for every CAC project, depends on the angle and size of the electrode, as well as the speed of travel used by the cutter responsible for the operation. In addition to this, the width of the groove solely depends on the diameter of the electrode. The wider the diameter the wider the groove.
As far as safety standards are concerned, they are the same or similar to most welding processes. That said, there some specific facts that needs to be treated cautiously when it comes to air carbon arc cutting.
To start with, because of the air flow provided in order to remove the molten metal from various surfaces, the cutters need to place deflection plates, which are the essential shields used to protect both the cutter and the working environment from molten metal that jumps around the place.
Especially when it comes to using high current, the cutters have to secure the environment even better, and contain the working area to avoid causing fire or harming themselves from debris. Keep in mind, that flammable material should be placed away from the working area.
Along with using a welding helmet for his face, the cutter needs to take care of his ears to avoid harming them from high levels noise caused by the air pressure. This is essential, especially when we talk about air carbon arc cutting projects where high current is used.
Air carbon arc cutting vs plasma
Air carbon arc cutting and plasma arc cutting are two different processes, that require different levels of experience and knowledge. In order to start an air carbon arc cutting procedure, we need to use arc that works separately from the gas jet.
There is no chemical process used in order to clean the metal pieces from the working area. Instead, we use an air supply, which provides with high amounts of pressured air aimed towards the metal that we want to remove, in order to clean the desired surface.
The particular process is considered one of the most convenient in the field, because it is a lot faster and easier to begin and proceed with. The reason why is because no oxidization is required in contrast to other procedures that utilize oxy fuel.
Stainless steel and cast irons are two of the metal used during the CAC process. The purpose of the air carbon arc cutting is to remove metal from surfaces in order to clean them for welding, repair metal that have already been welded and prepare the joins for welding.
The two main advantages of CAC
The air carbon arc cutting process is preferred by the cutters because it can be applied on all types of the well-known metals. For instance, it is a great cutting process for iron and aluminum, stainless steel, carbon and magnesium. Such metal are used widely by a large number of different industries.
In addition to this, the flexibility of the CAC process is what makes it a great process for cutters. You can use the particular process in all kinds of positions, even overhead which needs a certain levels of experience as it is considered one of the most difficult position to work with.
Conclusion
Save Phace welding helmets are an excellent choice both for professional and beginner welders, no matter the welding process. They come in unique designs, and they have great features and high protection levels. Our no.1 choice is the Save Phace Gen-Y.
In this article, we have reviewed 5 of the best Save Phace welding helmets of various price ranges and designs. Now it is your turn. Test and find out which welding helmet suits your needs, and purchase it to work on your projects safely.